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Maintain
Machine-centered maintenance tasks generated from condition, downtime and planned-service evidence—separate from operator assignment.
Simulation data
Open breakdowns3
Planned maintenance6
Machine tasks15
High-priority tasks1
| Machine | Current status | Downtime | Events | Maintenance action |
|---|---|---|---|---|
| K05 | Stopped | 2h 18m | 1 | Review next planned window |
| K09 | Running | 1h 26m | 1 | Review next planned window |
| K11 | Stopped | 1h 8m | 1 | Review next planned window |
| S0635 | Stopped | 1h 3m | 1 | Review next planned window |
| S0637 | Stopped | 55m | 1 | Review next planned window |
| K04 | Idle | 47m | 2 | Review next planned window |
Machine maintenance tasks
One active task per machine · condition, breakdown and preventive maintenance context
| Machine | Task | Category | Priority | Status | Due | Trigger / evidence | Reference / safety boundary |
|---|---|---|---|---|---|---|---|
| K00 | Inspect needle and guide elementsInspect needle, guide and sinker elements for wear, damage and contamination; record replaced parts. | Preventive | Medium | Planned | Today · 15:30 | Planned service window394 min high-speed runtime · 0 faults | Manufacturer maintenance plan · textile TPM practicePerform service only in the approved maintenance window and isolation state. |
| K01 | Verify lubrication pointsCheck the approved lubrication points, oil level and leakage condition against the machine maintenance plan. | Preventive | Routine | Planned | Next planned stop | Runtime interval reached389 min high-speed runtime · 1 faults | Manufacturer maintenance plan · textile TPM practicePerform service only in the approved maintenance window and isolation state. |
| K02 | Check warp beam and tension systemInspect beam brakes, yarn path, tension elements and sensor condition before the next production setup. | Condition check | Routine | Planned | Before next beam change | Tension variance trend383 min high-speed runtime · 2 faults | Manufacturer maintenance plan · textile TPM practicePerform service only in the approved maintenance window and isolation state. |
| K03 | Inspect stop cause and restart interlocksInspect guards, interlocks, drive condition and the recorded stop cause before the machine is released to production. | Condition check | Medium | Open | Before machine release | Machine state · Idle34m in current state · Healthy data | Machine safety procedure · OSHA 1910.147Restart is prohibited until the safe condition and required authorization are confirmed. |
| K04 | Inspect stop cause and restart interlocksInspect guards, interlocks, drive condition and the recorded stop cause before the machine is released to production. | Condition check | Medium | Open | Before machine release | Machine state · Idle12m in current state · Healthy data | Machine safety procedure · OSHA 1910.147Restart is prohibited until the safe condition and required authorization are confirmed. |
| K05 | Inspect stop cause and restart interlocksInspect guards, interlocks, drive condition and the recorded stop cause before the machine is released to production. | Condition check | Medium | Open | Before machine release | Machine state · Stopped2h 18m in current state · Stale data | Machine safety procedure · OSHA 1910.147Restart is prohibited until the safe condition and required authorization are confirmed. |
| K06 | Check warp beam and tension systemInspect beam brakes, yarn path, tension elements and sensor condition before the next production setup. | Condition check | Medium | Planned | Before next beam change | Tension variance trend383 min high-speed runtime · 1 faults | Manufacturer maintenance plan · textile TPM practicePerform service only in the approved maintenance window and isolation state. |
| K07 | Clean control-cabinet cooling pathInspect cabinet filters and cooling airflow; clean or replace only within the authorized service procedure. | Preventive | Routine | Planned | Within 24h | Cabinet temperature trend378 min high-speed runtime · 2 faults | Manufacturer maintenance plan · textile TPM practicePerform service only in the approved maintenance window and isolation state. |
| K08 | Inspect needle and guide elementsInspect needle, guide and sinker elements for wear, damage and contamination; record replaced parts. | Preventive | Routine | Planned | Today · 15:30 | Planned service window394 min high-speed runtime · 3 faults | Manufacturer maintenance plan · textile TPM practicePerform service only in the approved maintenance window and isolation state. |
| K09 | Restore machine data connectionCheck gateway power, network path and controller communication without changing machine operating state. | Data connection | High | Open | Now | Machine data disconnectedLast data · 3h ago | Machine data-health rule · electrical maintenance SOPControl-cabinet access and energized diagnostics are restricted to authorized maintenance roles. |
| K10 | Inspect stop cause and restart interlocksInspect guards, interlocks, drive condition and the recorded stop cause before the machine is released to production. | Condition check | Medium | Open | Before machine release | Machine state · Idle18m in current state · Healthy data | Machine safety procedure · OSHA 1910.147Restart is prohibited until the safe condition and required authorization are confirmed. |
| K11 | Inspect stop cause and restart interlocksInspect guards, interlocks, drive condition and the recorded stop cause before the machine is released to production. | Condition check | Medium | Open | Before machine release | Machine state · Stopped1h 08m in current state · Stale data | Machine safety procedure · OSHA 1910.147Restart is prohibited until the safe condition and required authorization are confirmed. |
| K12 | Inspect stop cause and restart interlocksInspect guards, interlocks, drive condition and the recorded stop cause before the machine is released to production. | Condition check | Medium | Open | Before machine release | Machine state · Idle27m in current state · Healthy data | Machine safety procedure · OSHA 1910.147Restart is prohibited until the safe condition and required authorization are confirmed. |
| K13 | Inspect stop cause and restart interlocksInspect guards, interlocks, drive condition and the recorded stop cause before the machine is released to production. | Condition check | Medium | Open | Before machine release | Machine state · Idle11m in current state · Healthy data | Machine safety procedure · OSHA 1910.147Restart is prohibited until the safe condition and required authorization are confirmed. |
| K14 | Inspect stop cause and restart interlocksInspect guards, interlocks, drive condition and the recorded stop cause before the machine is released to production. | Condition check | Medium | Open | Before machine release | Machine state · Idle16m in current state · Healthy data | Machine safety procedure · OSHA 1910.147Restart is prohibited until the safe condition and required authorization are confirmed. |