Textile OEE Loss Tree
Losses are separated by factor so the team can act on the real constraint.
Breakdown44%
Beam change34%
No yarn / material22%
Yarn breaks39%
Micro-stops36%
Reduced speed25%
Start-up waste43%
Holes / lines34%
Tension defects23%
Get Insights / OEE
OEE
Turn textile production losses into recoverable good meters, with every result tied to the active FDE formula and selected scope.
Simulation data
OEE78.5%Estimated
Availability88%Run time / planned production time
Performance91%Actual rate / ideal rate
Quality98%Good meters / total meters
Estimated split
Good Meter Waterfall
Translate OEE into the production quantity the factory can recover.
Theoretical15,493 m
Availability loss-1,859 m
Performance loss-1,227 m
Quality loss-248 m
Good meters+12,159 m
Recoverable this period1,142 mControlled estimate: 37% of availability and performance loss; human validation required.
Product × Machine × Shift
Compare OEE only within the same product and operating context.
| Product | Machine | Shift | OEE | Primary signal | Decision |
|---|---|---|---|---|---|
| GA002S01 | K00 | Shift A | 83.8% | Within context | Comparable |
| SM005S05 | K01 | Shift A | 78.5% | Within context | Comparable |
| SM010S01 | K02 | Current Shift | 78.5% | Within context | Comparable |
| SM039S01 | K06 | Current Shift | 75.9% | Micro-stops | Review |
| SM022S05 | K07 | Current Shift | 80.2% | Within context | Comparable |
OEE confidenceEstimated · 82%Machine counters and shift calendar are present; good-meter inspection and micro-stop classification still need connection.
VerifiedSpeed, runtime, order and machine
EstimatedIdeal cycle and reason allocation
Needs dataAutomatic defect length and energy meter